Ivanhoe Electrical CEO Taylor Melvin on the corporate’s Santa Cruz Challenge in Casa Grande, Arizona.
America has a copper downside. Merely put, the U.S. makes use of loads of it and there aren’t sufficient American mines to tug it out of the bottom quick sufficient. However Ivanhoe Electrical is shifting towards turning into the primary U.S.-based firm to open a copper mine stateside in over a decade – and with copper costs taking pictures to file highs, the timing couldn’t be higher.
President Donald Trump issued an govt order in March hoping so as to add copper to the crucial minerals record, which might expedite allowing and provide tax incentives to mining firms. And on July 8, the president introduced a 50% tariff on copper imports beginning Aug. 1.
The U.S. solely produces about half the copper it makes use of, rating fifth in manufacturing behind Chile, Democratic Republic of Congo, Peru and China. A part of the reason being that it takes a median of 29 years for copper mines to start manufacturing, because of a prolonged allowing and approval course of.
Ivanhoe Electrical’s Santa Cruz mine venture in Casa Grande, Arizona. (Ivanhoe Electrical / Fox Information)
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However Ivanhoe Electrical’s Santa Cruz Challenge, about 40 miles south of Phoenix in Casa Grande, Arizona, goals to be up and operating by 2028, solely eight years because it began the venture.
“It is like tomorrow in mining phrases. It is extremely, extremely quick and extremely environment friendly,” mentioned Taylor Melvin, president and CEO of the Tempe-based firm. “Certainly one of our nice benefits is being on personal land right here in Arizona. It permits us to have a way more streamlined allowing course of, which permits us to have a extra accelerated timetable to development and manufacturing.”
The corporate has been gathering core samples throughout its 6,000 acres of land, plotting the most effective spots to mine. The mine will likely be underground and there’s sufficient copper to supply practically 3 billion kilos of copper over the subsequent 23 years. When accomplished, it could “place us within the high 5 or 6 mines in america,” says Melvin.

Ivanhoe Electrical’s Santa Cruz mine venture in Casa Grande, Arizona. (Ivanhoe Electrical / Fox Information)
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One other benefit of the mine is how the copper is extracted. There are solely two copper smelters within the U.S., that means a lot of the copper that’s mined will get shipped abroad to be processed. However Ivanhoe Electrical will use leaching to extract the copper, because of the traits of the ore discovered on the Santa Cruz mine website.
“We’ll be producing pure copper steel on this website prepared for consumption by U.S. customers,” mentioned Melvin.
And People – and the remainder of the world – are set to devour much more. In line with the Worldwide Power Company, demand for copper was round 26 million tons in 2024. In 2050, that quantity is predicted to succeed in practically 40 million tons.
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However there’s one main downside: many mines will likely be empty by then, that means manufacturing is about to go down except new mines are established.
“Copper is completely a crucial steel. We’d like copper for each facet of our economic system. We’d like it to increase and enhance our electrical grid. We have to help technological advances like synthetic intelligence and the info facilities which are required to help AI. And we completely want copper for our protection business,” mentioned Melvin. “So it is actually onerous to think about a steel that’s extra crucial and in larger quantity than copper.”

Demand for copper was round 26 million tons in 2024, in accordance with the Worldwide Power Company. ((Photograph by Denis Charlet / AFP) (Photograph by DENIS CHARLET/AFP by way of Getty Pictures) / Getty Pictures)
That leaves Ivanhoe Electrical and different U.S. copper firms in a powerful place. Development of the Santa Cruz venture will make use of 900 full-time employees, falling to round 600 after completion and throughout the mining part. Most of the positions pays six figures, and the roles are all however assured for the subsequent 25 years.
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And with the backing of Trump and with hopes of formally shifting copper onto the crucial minerals record, mining firms have a constructive outlook.
“In my 25 years within the pure assets within the copper mining business, I’ve by no means seen a extra supportive atmosphere for home mining than we now have proper now,” mentioned Melvin. “We’re within the good place on the good time with a venture. To be a U.S. firm with a product in america on personal land that may produce copper steel to provide home demand is ideal on the time for Ivanhoe Electrical, and it is an amazing atmosphere in america for home mining proper now.”